China-made automatic filling line for hand wash/alcohol sanitizers. 200 bpm, ±0.2% accuracy, ATEX/ISO 13485 compliant. Integrated labeling/capping with 24/7 support.
Shanghai Guangzhi Automation — Leading Chinese manufacturer of turnkey filling lines for alcohol-based sanitizers (60-95% ABV), antibacterial hand washes, and medical disinfectants. Our fully integrated systems deliver 200 bottles/minute with pharma-grade accuracy (±0.2%), combining filling, capping, labeling, and inspection in one GMP/ISO 13485-certified line.
1. Explosion-Proof Alcohol Handling
ATEX Zone 1 Certified: Intrinsically safe components (pneumatics, motors, HMI)
Nitrogen Blanketing: Maintains O? <0.5% during filling (NFPA 30 compliant)
Static Dissipation: Conductive nozzles & ionizer bars (resistance <10? Ω)
2. High-Speed Precision
Servo-Piston Filling: 0.2% volumetric accuracy for 50ml-5L bottles
Zero-Drip Nozzles: PTFE-coated with air-knife cut-off (<0.01ml residual)
Robotic Handling: 6-axis Delta robots @ 0.25s/bottle
3. Hygiene-First Design
CIP/SIP System: Clean-in-place/Sterilize-in-place in 8 mins (validated to ISO 15883)
FDA-Compliant Materials: 316L SS contact surfaces + EPDM seals (21 CFR 177.2600)
Class D Air Purge: ISO 8573-1 certified air barrier
| Parameter | Standard | ATEX Model |
|---|---|---|
| Throughput | 200 bpm (100ml bottles) | 160 bpm |
| Filling Accuracy | ±0.2% | ±0.3% |
| Viscosity Range | 1–3,000 cP | 1–2,500 cP |
| Bottle Types | PET/HDPE/glass (?30-100mm) | HDPE only (?40-90mm) |
| Cap Types | Flip-top/screw/pump (28-53mm) | Non-sparking alloy chucks |
| Power | 380V/50Hz, 15kW | 24VDC intrinsic safety |
| OEE | ≥95% | ≥92% |
| Footprint | 8.5×2.4×2.8m (L×W×H) | 9.2×2.4×2.8m |
Cost Efficiency
40% lower CAPEX vs EU/US counterparts
Localized supply chain (72h spare parts delivery)
Quality Assurance
ISO 9001:2015 certified production facility
100% factory acceptance testing (FAT)
CE/PED/ATEX compliance
Customization Speed
30-day lead time for standard lines
Dedicated engineering team for OEM adaptations
Brazilian Sanitizer Producer (2020)
Challenge: Urgent need for 10M units/month of 70% alcohol gel
Guangzhi Solution:
ATEX line shipped in 18 days
Local technician training via AR
Results:
99.8% fill accuracy under ANVISA audit
200% ROI in 4 months
Compliance
CE Machinery Directive 2006/42/EC
ATEX 2014/34/EU (Zone 1)
ISO 13485 (Medical Devices)
FDA 21 CFR Part 11 (Data Integrity)
24/7 Smart Support
Remote Diagnostics: Real-time OEE monitoring via IIoT
AR Assistance: Guided troubleshooting with HoloLens
Global Parts Network:
Frankfurt/Miami/Dubai warehouses
Critical spares shipped in 72h max
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
