Explosion-proof IBC filler for 200-1000L lubricants. ±0.1% gravimetric accuracy, nitrogen inerting & static control. ATEX Zone 1 certified. 15 fills/hour.
Shanghai Guangzhi Automation’s ATEX IBC Filler delivers ±0.1% gravimetric accuracy for 200-1000L lubricants (ISO VG 32-680) in Zone 1 hazardous areas. Engineered with Ex d IIC T4 certification, nitrogen inerting (O?<0.5%), and multi-point static dissipation, it achieves 15 fills/hour while eliminating electrostatic ignition risks per NFPA 77 and IEC 60079 standards.
1. Explosion-Proof Architecture
| Component | ATEX Specification |
|---|---|
| Load Cells | Ex ia IIC T4 intrinsically safe |
| Filling Head | Ex d pressurized enclosure |
| Control Panel | Ex p purged (IP66) |
| Static Dissipation | Conductive hoses (<10? Ω) + auto-grounding |
2. High-Viscosity Optimization
Heated Flow Path:
Jacketed pipes & nozzles (40-80°C ±2°C)
Prevents wax crystallization in cold starts
Smart Flow Control:
Servo-driven piston (50-500,000 cP)
Vacuum degassing (95% air removal)
3. Zero-Waste Design
Drip-Free Retraction:
PTFE-coated needle valves + air knife cutoff
Residual oil ≤10ml per fill
Quick-Connect IBC Adapter:
Laser-guided flange alignment (±1mm)
Auto-sealing in 3s
| Parameter | Standard Model | Arctic Model |
|---|---|---|
| Filling Range | 200-1000L (±0.1%) | 200-1000L (±0.15%) |
| Viscosity Range | 32-680 cSt (ISO VG) | 68-1500 cSt |
| Flow Rate | 100-400 L/min | 80-300 L/min |
| Heating Capacity | 8kW (40-80°C) | 12kW (60-100°C) |
| N? Consumption | 25 L/min @ 4bar | 30 L/min @ 5bar |
| Throughput | 15 fills/hour | 12 fills/hour |
| Power | 380V/50Hz, 9.5kW | 480V/60Hz, 14kW |
| Safety Certification | ATEX Zone 1 (Ex d IIC T4) | ATEX Zone 1 + SIL2 |
| Footprint (L×W×H) | 3800×2500×3200mm | 4000×2500×3400mm |
| Oil Type | Specialized Feature |
|---|---|
| Transformer Oil | Dry air purge (dew point -40°C) |
| Engine Lubricants | Anti-foam pulsed filling |
| Gear Oils (EP) | Additive injection port |
| Synthetic Esters | Hastelloy C22 wetted parts |
10" ATEX HMI (Ex de IIC T6)
Real-time dashboards:
O? concentration (ppm)
Static charge (kV)
Fill curve analytics
Predictive alerts:
Seal integrity monitoring
Heater efficiency degradation
Triple Safety Interlocks (SIL2)
Auto-shutdown if:
O? >1% in vapor space
Grounding resistance >10Ω
Flow turbulence >20% threshold
Emergency nitrogen purge
German Lubricant Blender Case:
Eliminated electrostatic incidents in Zone 1 areas
Achieved ±0.08% fill accuracy for ISO VG 460
ROI in 13 months via reduced giveaway
Certifications:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0
API Standard 675
OIML R60 Class 0.5
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Viscometer | Real-time viscosity (±2 cSt) |
| Robotic Lid Handler | Auto-torque sealing (5-50 N·m) |
| Blockchain Batch Log | Immutable API/REACH compliance records |
| AR Emergency Drill | HoloLens-based hazard training |
24/7 Hazardous Response Team:
Remote diagnostics via intrinsically safe IIoT
Critical Spares Dispatch ≤48h:
Ex-proof Coriolis meters
Heating cartridges
Kalrez sealing kits
Lubricant compatibility validation
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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