Chemical-Resistant Pail Filling System Safe for Harsh Liquids!
Industrial pail filler for corrosive liquids: 45 pails/hour, ±0.15% accuracy. Hastelloy C276 construction. ATEX Zone 1 certified. Zero leaks guaranteed.
- Brand： glzon
- Model： GZM_10L
ChemGuard PailMaster CG-5000 Series
Industrial-Grade Chemical-Resistant Pail Filling System
Engineered for the World's Most Corrosive Liquids
Uncompromised Material Science
The CG-5000 Series integrates military-grade materials to conquer extreme chemical challenges:
Flow Path Construction:
Hastelloy C276 Manifold: Withstands 37% HCl at 50°C (<0.01mm/yr corrosion per ASTM G31)
PTFE-Lined Transfer Lines: Resists 98% H?SO? at 80°C (0.05mm/yr erosion)
PEEK-Coated Nozzles: Maintains integrity in 50% NaOH at 100°C
Triple-Containment Sealing:
Primary Seal: Kalrez? 6375 perfluoroelastomer (-20°C to 327°C)
Secondary Barrier: Inflatable PTFE emergency bladder
Vapor Lock: Activated carbon adsorption (>99.95% VOC capture)
Technical Specifications
Parameter | CG-5100 (Standard) | CG-5200X (ATEX Zone 1) |
|---|---|---|
Capacity Range | 5-30L (±0.15%) | 5-30L (±0.2%) |
Throughput | 45 pails/hour | 40 pails/hour |
Material Contact | Hastelloy C276 + Reinforced PTFE | Alloy 59 + PFA Lining |
Chemical Resistance | pH 0-14, 0-150°C | + HF Acid Compatibility |
Filling Accuracy | ±0.15% mass flow | ±0.2% gravimetric |
Seal Lifespan | 50,000 cycles (ISO 15848-1 Class AH) | 45,000 cycles |
Power Requirements | 380V/50Hz, 4.2kW | 24VDC Ex ia |
Compressed Air | 90 L/min @ 0.6MPa | 80 L/min @ 0.6MPa |
Decontamination | Acid/Alkaline CIP (15 min cycle) | Solvent Purge (20 min) |
Safety Certifications | CE PED 2014/68/EU | ATEX/IECEx Zone 1/21 |
Industry-Specific Performance
Semiconductor Manufacturing
Hydrofluoric Acid Handling:
Alloy 59 flow path withstands 49% HF at 60°C
Particulate control: <5 particles/ml @ 0.1μm (ISO Class 4)
SEMI F57 Compliance: Validated for 10,000 operational hours
Wastewater Treatment
Application | Performance |
|---|---|
30% Ferric Chloride | ±0.18% accuracy @ 20°C |
pH 1.5 Sulfuric Acid | Zero leakage (500-cycle test) |
Metal Surface Processing
Chromic acid (40%) filling with ΔT±0.5°C control
Cyanide bath packaging with ATEX-rated vapor recovery
Safety Engineering
Critical Hazard Mitigation:
Skin Contact Prevention:
Robotic pail handling with light curtains
Emergency drench showers integrated at stations
Vapor Control System:
Real-time VOC monitoring (1ppm sensitivity)
Negative pressure hoods with >99.95% capture rate
Spill Containment:
304 SS drip trays with 50L capacity
Laser-guided leak detection (response <0.5s)
Validation & Compliance
BASF Antwerp Case Study:
*"After deploying CG-5100 for 50% NaOH packaging:
Corrosion damage costs: Reduced from 0
Spill incidents: Eliminated over 24 months
Output stability: Sustained 45 pails/hour at ±0.12% accuracy"*
Global Certifications:
? ATEX 2014/34/EU Category 1 (Zone 1) ? IECEx IEC 60079-0/11/31 ? ASME BPE-2022 (SD-3.12) ? SEMI F57 (HF Resistance) ? ISO 80079-36:2016
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021