High-speed filling system for bean oil, detergents, and paints. Features vacuum oxidation control, ±0.05% gravimetric accuracy, ATEX compliance, and 220 barrels/hour throughput.
High-Speed Drum Filling System for Bean Oil, Detergents & Paints
220 Barrels/Hr ? ±0.05% Accuracy ? Triple-Seal Containment ? ATEX/FDA/EHEDG Tri-Compliance
| Parameter | BF-2100 (Standard) | BF-2200X (ATEX) | BF-2300P (High-Purity) |
|---|---|---|---|
| Throughput | 220 Barrels/Hr | 200 Barrels/Hr | 190 Barrels/Hr |
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 5-1,000,000 cP |
| Product Compatibility | **? Bean Oil ? Detergents ? Paints ? Solvents ? Lubricants** | Flammable Liquids | Food-Grade Oils |
| Filling Technology | Coriolis Mass Flow + Gear Pump Flow Rate: 500L/min Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Sanitary Peristaltic |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Zirconium R60702 |
| Containment System | TripleLock?: 1. -0.8bar Vacuum Submersion 2. Double Kalrez?6375 Seals 3. Activated Carbon VOC Recovery (99.98%) | + Explosion Venting | VHP Sterilization |
| Drum Handling | Robotic Clamping Force Control ? 100-1,000N Adjustable ? LiDAR Positioning ±0.5mm ? UN-Certified Compatibility | ATEX Grippers | Cleanroom Grippers |
| Static Control | Ionized Air Curtain ? 10? ions/cm3 Output ? <0.1kV Surface Charge ? SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding System |
| Changeover Time | <90s (Tool-Free) | <120s | <60s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 20kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Performance Validation:
| Product | Peroxide Value (PV) | BF-2100 Result | Industry Standard |
|---|---|---|---|
| Bean Oil | <0.5 meq/kg | 0.2 meq/kg | 2-5 meq/kg |
| Alkyd Paint | <1.0 meq/kg | 0.6 meq/kg | 3-8 meq/kg |
| Synthetic Detergent | N/A | 0% Degradation | 5-12% Viscosity Shift |
| Technology | Function | Performance |
|---|---|---|
| Quick-Change Path | Tool-Free Cartridge System | <5s Swap Time |
| Air-Knife Purge | 40bar Inter-Formula Blowoff | <0.05ppm Carryover |
| RFID Tracking | Formula-Specific Tooling | 0% Cross-Contamination |
1. AGV Drum Infeed → 2. Auto-Lid Removal → 3. Vacuum Submersion (-0.8bar) → 4. Precision Filling (±0.05%) → 5. Seal Integrity Test → 6. Torque-Sealing (80-200 N·m) → 7. Laser Coding → 8. Palletizing
Cycle Time: 16.4 seconds/barrel
Precision & Efficiency
? Ultra-High-Speed Architecture: | **Component** | **Performance**| |----------------------|------------------------| | Gear Pump| 500L/min Flow Rate | | Coriolis Meter | ±0.01% Density Accuracy | | Robotic Arm| 0.5s Positioning Cycle | ? Triple-Containment System: 1. API 682 Plan 53B Seals 2. 99.98% VOC Carbon Adsorption 3. Helium Leak Verification (<10?? mbar·L/s) ? Industry 4.0 Integration: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Energy Recovery (35% Savings)
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? EHEDG EL Class I
Wilmar Edible Oil Facility:
"After implementing BF-2100:
Output: 140 → 220 Barrels/Hr (+57%)
Oil Oxidation: ↓98% (Vacuum Submersion)
VOC Emissions: ↓99.5%
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
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Whatsapp: 008618016442021
E-mail: [email protected]
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