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Automatic Ketchup Sauce Bottling Filling and Sealing Packing Line

Shanghai Guangzhi’s turnkey ketchup line fills/seals 500-3000ml bottles at 120 bpm with ±0.5% accuracy. Features anti-settling filling, steam sterilization & leak-proof capping.

  • Brand: glzon
  • Model: GZM_10L

Integrated Solution: End-to-End Ketchup Packaging

Shanghai Guangzhi Automation delivers a fully synchronized line for bottling, filling, sealing, labeling, and palletizing ketchup sauces (10-50% pulp content). Engineered for PET/glass bottles (500-3000ml), this GMP-compliant system combines 85°C hot-fill sterilization, anti-pulp settling technology, and robotic handling to achieve 120 bottles/min with zero cross-contamination.

Ketchup Bottling Machine


Core Line Components & Innovations

1. Precision Hot-Fill Station

  • Pulp Management System: Agitating hopper with helical ribbon mixer prevents tomato pulp sedimentation (±1% density variance)

  • ±0.5% Volumetric Accuracy: Corrosion-resistant ceramic pistons handle 15,000 cP viscosity at 85±2°C

  • Nitrogen Overpressure: Maintains 0.3-0.5 bar during filling to prevent bubble formation

2. Hermetic Sealing System

ProcessTechnologyPerformance
Steam SterilizationSaturated steam tunnel6-log pathogen reduction
Vacuum CappingRotary chuck torque control5-18 in-lb seal integrity
Cooling TunnelProgressive temperature zonesPrevents bottle distortion

3. In-Line Quality Control

  • AI Vision Inspection: Checks fill level (±2mm), cap alignment, label position

  • Pressure Decay Tester: Detects microleaks ≥0.05cc/min

  • Weight Rejector: ±1g accuracy with automated diverter

4. Palletizing Robotics

  • Delta robot stacks 25kg cases at 18 cycles/min

  • Integrated stretch wrapping for humidity protection


Technical Specifications

  • Throughput: 120 bottles/minute (1L PET bottle)

  • Bottle Compatibility: Round/square PET/glass (?50-120mm × H150-320mm)

  • Cap Types: 38-53mm continuous thread, press-on lug

  • Filling Temp: 82-88°C (adjustable)

  • Cooling Rate: 85°C→45°C in 8 min (water spray + forced air)

  • Power: 380V/50Hz, 28kW

  • Line Footprint: 16m × 3.2m × 3.5m (L×W×H)

  • OEE: ≥93% (validated @ 24/7 operation)


Ketchup-Specific Engineering

Pulp Handling Breakthroughs

  • Anti-Jam Nozzles: 8mm ID ceramic-coated tips resist pulp clogging

  • Particle Size Tolerance: Up to 8mm tomato solids

  • Acid Resistance: Hastelloy C276 components withstand pH 3.3-3.9

HACCP-Critical Design

  • CIP/SIP Integration: 4-channel spray balls (flow ≥1.5m/s)

  • Drainable Frame: 3° slope with no fluid entrapment zones

  • Material Traceability: Laser-etched batch codes on all product-contact parts


Operational Impact

Heinz-Style Plant Retrofit (Vietnam)

  • Challenge: 8% underfill in 700ml bottles due to pulp settling

  • Solution: Helical mixer + viscosity-compensated pistons

  • Results:

    • 99.4% fill accuracy

    • 40% energy saving via heat recovery cooling

    • ROI in 14 months


Compliance & Upgrades

Global Certifications

  • FDA 21 CFR 114 (Low-Acid Canned Foods)

  • EU Regulation No 1935/2004

  • ISO 22000 & HACCP

  • 3-A Symbol-08 (Option)

Critical Options

UpgradeFunction
Aseptic Cold Fill ModuleFor sensitive ingredients
X-Ray DetectionForeign object scan (≥2mm glass/metal)
Blockchain TraceabilityEnd-to-end batch tracking via IBM Food Trust
Solar Thermal SystemCuts steam generation cost 65%

Support Commitment

  • 24/7 remote diagnostics with predictive maintenance alerts

  • Sanitary spare kit (gaskets/pistons) global delivery ≤72h


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021