DrumFill Pro DF-3000 Series30L Roller Conveyor Drum Filling SystemIndustrial-Grade Precision for Liquids & Chemicals • 45 Cans/Hr • ±0.1% Accuracy • Zero-Spill • ATEX/FDA/EHEDG Tri-ComplianceCore
30L Roller Conveyor Drum Filling System
Industrial-Grade Precision for Liquids & Chemicals ? 45 Cans/Hr ? ±0.1% Accuracy ? Zero-Spill ? ATEX/FDA/EHEDG Tri-Compliance
| Parameter | DF-3100 (Standard) | DF-3200X (ATEX) | DF-3300F (Food-Grade) |
|---|---|---|---|
| Capacity | 30L (±0.1%) | 30L (±0.15%) | 30L (±0.08%) |
| Throughput | 45 Cans/Hour | 40 Cans/Hour | 38 Cans/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 1-500,000 cP | 10-300,000 cP | 50-1,000,000 cP |
| Conveyor System | Powered Roller Conveyor<br>? Magnetic Rollers<br>? ±0.5mm Positioning<br>? 6m/min Speed | ATEX Brushless Rollers | Hygienic SS Rollers |
| Filling Technology | Servo Piston + Coriolis Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Nozzle Design | Tungsten Carbide Tip<br>? Vacuum Suction (-0.6bar)<br>? Coanda Adhesion | Spring-Loaded Nozzle | PTFE Scraper System |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Container Handling | 30L Steel/Plastic Drums<br>?: 300-400mm<br>H: 400-600mm | Same + UN Drums | Food-Grade Pails |
| Changeover Time | <60s (Tool-Free) | <75s | <50s |
| Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 177.2600 |
Performance Metrics:
| Parameter | DF-3000 Performance | Industry Standard |
|---|---|---|
| Positioning Accuracy | ±0.5mm | ±5mm |
| Speed Consistency | ±0.1% Belt Speed | ±2% |
| Container Damage | 0% | 0.5-1.5% |
| Component | Technology | Precision |
|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.05% FS Accuracy |
| Air Buoyancy | Real-Time Atmospheric Compensation | ±0.1% Error |
| Flow Control | Adaptive PID Algorithm | ±0.1% Fill Consistency |
Chemicals & Solvents
| Feature | ATEX Solution | Performance |
|---|---|---|
| Vapor Control | Nitrogen Blanketing (O?<0.5%) | <1ppm VOC Emission |
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
| Corrosion Resistance | Zirconium Alloy Flow Path | 0.001mm/yr Corrosion Rate |
Food & Beverage
Sanitary Design:
Oxygen Barrier:
| Technology | Effect |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Vacuum Filling | -0.8bar Residual Pressure |
Paints & Coatings
| Challenge | Innovation |
|---|---|
| Splatter Control | Coanda Adhesion Nozzle |
| Color Separation | Low-Shear Paddle Agitator |
| Drip Prevention | Laser-Cut Capillary Break |
1. Manual Drum Loading → 2. Roller Conveyor Alignment (±0.5mm) → 3. Nitrogen Purging (O?<0.5%) → 4. Submerged Filling (±0.1%) → 5. Vacuum Nozzle Retract → 6. Torque-Sealing (30-100 N·m) → 7. Weight Verification → 8. Exit Conveyor
Cycle Time: 80 seconds/can
Precision Engineering
? Roller Conveyor Superiority: | **Feature**| **Performance**| |-------------------------|------------------------| | Positioning Accuracy | ±0.5mm | | Belt Speed| 0-10m/min Adjustable | | Container Damage| 0% | ? Zero-Spill Technology: 1. Vacuum Suction (-0.6bar) 2. Coanda Adhesion Surface 3. Capillary Break Valve ? Industrial Durability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 177.2600 ? EHEDG EL Class I ? ISO 9001:2015
BASF Chemical Packaging Line:
"After implementing DF-3200X:
Output: 25 → 45 Cans/Hour (+80%)
Spill Reduction: 1.5L/shift → 0.05L/shift
Accuracy: ±0.8% → ±0.09%
ROI Period: 6.2 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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