Cut Product Waste Our FIBC Bag Filling Machine for 1000kg Bag Filling
1000kg FIBC filler reduces waste to <0.05%. 22 bags/hour, ±0.15% accuracy. ATEX certified. Dust containment >99.97%. Get quote!
- Brand： glzon
- Model： GZM_1000v
EcoFill Pro EF-1000 Series
1000kg FIBC Bag Filling Machine
Precision. Zero Waste. Industry-Proven Efficiency.
Technical Specifications
Parameter | EF-1100 (Standard) | EF-1200X (ATEX) | EF-1300P (Pharma Grade) |
|---|---|---|---|
Capacity | 500-1200kg (±0.15%) | 500-1200kg (±0.2%) | 500-1200kg (±0.08%) |
Throughput | 22 bags/hour | 20 bags/hour | 18 bags/hour |
Accuracy | ±0.15% gravimetric | ±0.2% | ±0.08% |
Material Compatibility | Powders/Granules/Pellets | Flammable Dusts | Active Pharma Ingredients |
Dust Emission | <1mg/m3 (ISO 9096) | <0.5mg/m3 | <0.1mg/m3 (ISO 14644) |
Filling Technology | Mass Flow Meter + AI | ATEX Load Cells | Precision Loss-in-Weight |
Material Contact | 304 SS + UHMW-PE | 316L SS + Anti-static | 316L EP + FDA UHMW-PE |
Spill Control | Inflatable Spout Seal | Triple Seal System | Zero-Contact Loading |
Power | 380V/50Hz, 7.5kW | 24VDC Ex ia | 380V/50Hz, 6.8kW |
Air Consumption | 150 L/min @ 0.6MPa | 120 L/min | 100 L/min |
Residual Waste | <0.05% per fill | <0.07% | <0.01% |
Footprint (L×W) | 4.2m × 3.5m | 4.5m × 3.8m | 4.0m × 3.6m |
Waste-Reduction Innovations
1. ZeroSpill? Containment System
Key Metrics:
Spill Prevention:
Material
Waste Reduction
Titanium Dioxide
3.2% → 0.08%
Flour
2.5% → 0.05%
Polymer Pellets
1.8% → 0.03%
Dust Control:
Captures 99.97% airborne particles (ISO 14644 Class 7)
2. SmartFill? Adaptive Dosing
Material Behavior | Technology | Waste Impact |
|---|---|---|
Bridging | Pneumatic Pulsers (60Hz) | ↓90% downtime |
Segregation | Variable Speed Vibrator | ↓95% quality loss |
Static Cling | Ionized Air Curtain (<10? Ω) | ↓87% residue |
Industry-Specific Waste Reduction
Food & Agriculture
Application | Solution | Waste Savings |
|---|---|---|
Flour Filling | Anti-segregation vibration | 2.1% → 0.07% |
Sugar Packaging | Humidity-controlled flow | 1.8% → 0.05% |
Animal Feed | Dedusting Cyclone + Filter | 3.5% → 0.09% |
Chemicals & Minerals
Titanium Dioxide: Closed-loop filling (O?<0.1%)
Soda Ash: Moisture control (RH<5%)
Silica Gel: Static-dissipative spout
Pharmaceuticals
Feature | Compliance | Waste Reduction |
|---|---|---|
Potent Compounds | Containment Level OEB5 | 0.001% residual |
Cross-Contamination | Isolated ULPA Filtration | Zero batch rejection |
Economic Impact Analysis
BASF Antwerp Case Study:
*"After 6 months using EF-1100 for polymer pellets:
Material Waste: 1.8% → 0.03% (Annual savings: €420,000)
Cleaning Time: 45 min → 8 min per changeover
ROI Period: 5.2 months"*
Smart Control System
10" HMI with WasteGuard? OS
Predictive Features:
Bridging Alert:
Parameter
Action
Flow irregularity
Activate pneumatic pulsers
Vibration >5mm/s
Reduce feed rate
Maintenance Alerts:
Component
Replacement Threshold
Filter Saturation
ΔP >15 mbar
Seal Wear
Leak rate >0.1g/min
Certifications
? ATEX 2014/34/EU (Zone 20/21) ? ISO 9001:2015 ? EHEDG (Food Grade) ? ISO 14001 Waste Reduction ? FDA 21 CFR 211 (cGMP)
Operational Workflow
1. AGV Bag Positioning → 2. Inflatable Seal Activation → 3. Mass Flow Filling (±0.15%) → 4. Dust Extraction → 5. Auto Sealing → 6. Residual <50g Verification
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021