Product: Custom Industrial Filling Machine for Pails & GallonsProduct IntroductionShanghai Guangzhi offershigh-precision, fully customizable industrial filling solutionsengineered for demanding pa
Shanghai Guangzhi offers high-precision, fully customizable industrial filling solutions engineered for demanding pail and gallon container applications. Our machines are built for durability, accuracy, and efficiency in challenging environments such as chemical plants, food processing facilities, lubricant production, and paint manufacturing. Whether you handle volatile solvents, viscous adhesives, or food-grade oils, our customizable systems ensure zero cross-contamination, minimal waste, and maximum uptime. Engineered with ISO-grade materials and advanced automation, our fillers seamlessly integrate into existing lines, boosting your productivity while reducing operational costs.
Our Custom Industrial Filling Machine for Pails and Gallons is a robust, automated solution designed to accurately fill a wide range of liquid and semi-liquid products into containers typically ranging from 1 gallon (3.78L) up to 30 gallons (114L) or larger pails. It prioritizes operator safety, filling precision (±0.5%), and rapid changeover between container sizes and product types.
Core Function: Automated volumetric or gravimetric filling of liquids/semi-liquids into rigid plastic or metal pails and gallon containers.
Key Value: Complete Customization – Tailored to your specific product viscosity, container specs, filling speed requirements, and plant environment.
Target Industries: Chemicals, Lubricants & Greases, Paints & Coatings, Food & Beverage (oils, syrups), Pharmaceuticals (intermediates), Adhesives & Sealants, Cleaning Solutions, Agricultural Chemicals.
Core Advantages:
Unmatched Accuracy: Achieve consistent fill volumes, reducing giveaway and ensuring compliance.
High-Speed Operation: Optimize production throughput with rapid cycling.
Diverse Product Handling: Engineered for thin solvents to thick pastes (custom pump/nozzle options).
Robust Construction: Built with 304/316 Stainless Steel and industrial-grade components for longevity.
Enhanced Safety: Features include drip trays, splash guards, emergency stops, and compatibility with explosion-proof requirements (optional).
Minimal Maintenance: Simplified design with easy-access components.
Seamless Integration: Designed for PLC control and easy connection to upstream/downstream equipment (conveyors, cappers, labelers).
| Feature Category | Specification / Description | Customization Options |
|---|---|---|
| Container Compatibility | Sizes: 1 gal, 2 gal, 3.5 gal, 5 gal, 6 gal, 15 gal, 20 gal, 30 gal (and custom sizes) Types: Plastic pails, metal pails, jerry cans, square/round buckets. Opening: Adapts to various bung sizes or open tops. | Adjustable height & width guides, custom chucking/clamping mechanisms. |
| Filling Method | Volumetric: Piston Filler (ideal for precise fills, viscous products) Gravimetric: Load Cell Filling (ultimate accuracy, compensates for foam/density changes). | Choice of method based on product & accuracy needs. Multi-head configurations (2-8 heads). |
| Filling Accuracy | Volumetric: Typically ±0.5% of set point or better. Gravimetric: Typically ±0.1% of set point or better. | Calibration specific to product density/viscosity. |
| Filling Speed | Range: 4 - 25+ containers per minute (CPM) depending on size, product, method, and head count. | Optimized cycle times through valve/pump selection and automation level. |
| Product Handling | Viscosity Range: From water-thin (<100 cP) to very viscous pastes (>100,000 cP). Product Types: Liquids, creams, pastes, suspensions, foaming products, shear-sensitive products. | Custom pump types (piston, gear, lobe, peristaltic), nozzles, hoses, material contact parts (SS316, PTFE, EPDM, FFKM). |
| Control & Automation | PLC: Industrial PLC (Siemens, Allen-Bradley, etc.) with intuitive HMI touchscreen. Features: Recipe storage, production counters, diagnostics, access levels. | Integration with plant SCADA/MES, barcode scanning, automatic tare, data logging. |
| Construction & Safety | Frame: Heavy-duty carbon steel or SS304. Contact Parts: SS304/SS316 standard. Safety: Emergency stops, safety interlocks, guarding, drip trays. | Full SS304/SS316 construction, CIP/SIP capability, ATEX/Explosion-proof (Zone 1/21) components. |
| Utilities | Power: 220V/380V 3PH 50/60Hz (Standard). Air: Clean, dry compressed air required (5-7 bar, ~80 l/min typical). Floor Space: Compact modular design. | Voltage variations, reduced air consumption options. |
| Certifications | Standard: CE Compliance. Optional: cGMP, ATEX, UL, CSA, ISO 9001:2015 (Manufacturer). | Designed to meet specific regional/industry standards. |
True Customization: This isn't just about size. We engineer the filler around your specific product characteristics (viscosity, abrasiveness, corrosiveness, foaming tendency, temperature) and production requirements (speed, accuracy level, automation integration).
High-Precision Filling: Advanced piston metering or load cell weighing technology guarantees you fill exactly what you intend, minimizing costly product giveaway and ensuring regulatory compliance.
Rugged Industrial Design: Built to withstand harsh industrial environments, featuring high-grade stainless steel, durable components, and easy-clean surfaces. Resists corrosion and wear.
Quick Changeover: Modular design and tool-less adjustments allow for rapid switching between different pail/gallon sizes or product lines, maximizing production flexibility and reducing downtime.
Operator Safety Focus: Integrated safety features (guards, interlocks, E-stops, optional containment) protect operators, especially when handling hazardous or sensitive materials.
User-Friendly Control: Intuitive touchscreen HMI allows for easy operation, recipe selection, parameter adjustment, and provides clear diagnostics and production reporting.
Minimal Product Waste: Precision filling combined with drip-free nozzles and effective drain-back systems significantly reduces product loss and spillage.
Low Maintenance: Designed for reliability with easy access to service points and readily available components.
Filling lubricating oils, gear oils, transmission fluids into 1-5 gallon pails.
Dispensing industrial solvents, acids, alkalis, cleaning chemicals into 5-30 gallon drums.
Metering paints, primers, stains, coatings, resins into gallon cans or pails.
Filling edible oils, syrups, molasses, food-grade lubricants into gallon jugs or pails.
Packaging adhesives, sealants, caulks, putties into pails or cartridges.
Dispensing agricultural chemicals, pesticides, herbicides into concentrated solution containers.
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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