The machine is a plastic or glass bottle top cover sealing equipment, using oscillating cover, torsion torque capping, the equipment advanced design, stable operation.Efficient Capping with a 6-Head C
6-Head Rotary Capping System
300 CPM ? ±0.5% Torque Accuracy ? Zero Cross-Contamination ? FDA/ATEX Dual Mode
| Parameter | HC-6100 (Standard) | HC-6200X (ATEX) | HC-6300F (Aseptic) |
|---|---|---|---|
| Throughput | 300 Caps/Min | 280 Caps/Min | 260 Caps/Min |
| Torque Accuracy | ±0.5% (0.5-20 N·m) | ±0.6% (1-30 N·m) | ±0.4% (0.3-15 N·m) |
| Cap Compatibility | Screw ? Press ? Snap ? ROPP | Same + Safety Caps | Same + Tamper-Evident |
| Cap Diameter | 15-120mm | 20-100mm | 10-80mm |
| Capping Heads | 6x Servo-Driven (0.01° Resolution) | Same + ATEX Brushless Motors | Ceramic-Coated Heads |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Changeover Time | <90s (Tool-Free) | <100s | <80s |
| Anti-Contamination | UV-Cap Sanitizing Tunnel | Ionized Air Curtain | HEPA Filtration (ISO Class 5) |
| Bottle Handling | Starwheel + Servo Infeed | Same + Explosion-Proof Grippers | Magnetic Levitation Conveyor |
| Power | 480V/60Hz, 7.5kW | 24VDC Ex ia | 480V/60Hz, 6.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 210/211 |
Performance Metrics:
| Cap Type | Speed | Accuracy | Cross-Contamination Risk |
|---|---|---|---|
| 28mm Pharma Screw | 55 CPM | ±0.3% | <1ppm |
| 63mm ROPP | 45 CPM | ±0.6% | <0.5ppm |
| 120mm Drum Lid | 30 CPM | ±0.8% | <0.1ppm |
| Technology | Function | Efficacy |
|---|---|---|
| UV-C Tunnel | 254nm Cap Sterilization | 6-log Pathogen Reduction |
| Rotary Air Knife | 0.2μm Particulate Blow-off | 99.97% Purity |
| Quick-Change Heads | Tool-Free Magnetic Coupling | 0% Residual Material |
Pharmaceuticals
| Feature | GMP Compliance |
|---|---|
| Material Traceability | Blockchain Serialization |
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
Food & Beverage
Aseptic Assurance:
Oxygen Barrier:
| System | Performance |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Laser Seal Check | 5μm Defect Detection |
Chemicals & Solvents
| Component | ATEX Solution |
|---|---|
| Pressurized Cabin | Nitrogen Inerting (O?<0.5%) |
| Static Control | Ionized Air Curtain (10? ions/cm3) |
| VOC Containment | Activated Carbon Filtration |
**12" HMI with CapOS?**
AI-Driven Features:
Quality Guardian:
| Defect | Action |
|---|---|
| Cap Thread Damage | Torque Reduction |
| Seal Deformation | Pressure Adjustment |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Belt Wear | Tension >120N |
| Servo Deviation | >0.5° Angular Error |
Precision Engineering:
? 6-Head Synchronization: | **Parameter** | **Performance**| |----------------------|------------------------| | Torque Consistency | ±0.5% Head-to-Head | | Height Compensation | ±0.1mm | | Uptime| 99.6% | ? Zero-Contamination Architecture: 1. UV-C Sterilization Tunnel 2. H14 HEPA Filtration 3. Material-Specific Head Zones ? Industry-Leading Flexibility: - 15-120mm Cap Range - <90s Format Change - 1000+ Recipe Storage
? ATEX 2014/34/EU Zone 2 (HC-6200X) ? FDA 21 CFR 210/211 (HC-6300F) ? EHEDG EL Class I ? ISO 9001:2015
Pfizer Cork Plant:
“After implementing HC-6300F:
Output: 180 → 260 CPM (+44%)
Reject Rate: 1.8% → 0.05%
Cross-Contamination: 3ppm → <0.1ppm
ROI: 5.2 months”
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
