Ideal Pase designed and built a complete 5-gallon metal pail filling line for a Fortune 500 Paint Manufacturer. This fast and efficient pail filling line features; Ideal Pase’s; NEW Dual Stack Pail De
Automated Paint Pail Filling Line
±0.1% Accuracy ? 120 Pails/H ? VOC Containment ? Dynamic Mixing ? 30s Color Change
| Parameter | PM-7100 (Standard) | PM-7200X (Solvent) | PM-7300P (Premium) |
|---|---|---|---|
| Capacity | 1-20L (±0.1%) | 1-20L (±0.15%) | 1-20L (±0.08%) |
| Throughput | 120 Pails/Hour | 110 Pails/Hour | 100 Pails/Hour |
| Viscosity Range | 100-200,000 cP | 50-150,000 cP | 500-500,000 cP |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Filling Technology | Servo Piston + Mass Flow | ATEX Gear Pump | Twin-Screw Auger |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Ceramic-Coated Path |
| Color Change System | 3-Step Purge<br>1. Solvent Flush<br>2. Air Knife<br>3. UV-Cure Residue Removal | Same + VOC Recovery | Nano-Coated Quick-Change Path |
| Mixing Technology | Dynamic In-line Shear Mixer<br>? 50-5000 RPM<br>? ΔE<0.3 Color Variance | Same | Ultrasonic Homogenizer |
| VOC Control | Activated Carbon Adsorption (99.5%) | Thermal Oxidizer (99.99%) | Condensation + UV Oxidation |
| Lid Sealing | Induction Seal + Torque Crimp (5-60 N·m) | Same | Laser-Sealed Gasket |
| Power | 380V/50Hz, 15kW | 24VDC Ex ia | 380V/50Hz, 18kW |
| Changeover Time | <30s (Color/SKU) | <35s | <25s |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | Green Seal GS-11 |
Performance Metrics:
| Paint Type | Viscosity | Color Consistency | Settling Rate |
|---|---|---|---|
| Water-Based | 5,000 cP | ΔE 0.2 | <0.1%/Hour |
| Oil-Based | 80,000 cP | ΔE 0.25 | <0.05%/Hour |
| Metallic | 120,000 cP | ΔE 0.15 | <0.01%/Hour |
| Technology | Function | Efficiency |
|---|---|---|
| Sealed Filling Hood | -10Pa Negative Pressure | 99.5% VOC Capture |
| Carbon Adsorption | Activated Charcoal Beds | >99.9% Removal |
| UV Oxidation | 254nm Photocatalytic Reaction | 0ppm Residual VOC |
Water-Based Paints
| Feature | Technology |
|---|---|
| Foam Control | Vacuum Degassing (-0.8 bar) |
| Skin Prevention | N? Blanketing (O?<0.3%) |
| Microbial Defense | UV-C Sterilization Tunnel |
Solvent-Based Paints
Explosion Safety:
| Component | ATEX Solution |
|---|---|
| Pressurized Cabin | Zone 1 Certification |
| Intrinsic Safety | IECEx IEC 60079-11 |
Solvent Recovery:
High-End Metallics
| Challenge | Solution |
|---|---|
| Flake Alignment | Laminar Flow Design |
| Settling | Pulsed Agitation (50Hz) |
| Color Shift | Real-Time Spectro Adjustment |
**10" HMI with PaintOS?**
AI-Driven Features:
Predictive Color Control:
| Parameter | Action |
|---|---|
| ΔE >0.5 | Auto Pigment Dosing |
| Viscosity Shift >10% | Shear Rate Adjustment |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Mixer Wear | Torque >120% Baseline |
| Seal Degradation | Friction >8N |
Modular Design:
? Infeed: - Robotic De-palletizer (60 pails/min) - Vision-Guided Orientation ? Filling Station: - 8 Servo Piston Heads - Auto-Purge Color Change ? Mixing & Sealing: - In-line Dynamic Mixer - Torque-Controlled Lid Crimper ? Outfeed: - Laser Date Coding - Automated Palletizing
? ATEX 2014/34/EU Zone 1 (PM-7200X) ? Green Seal GS-11 (PM-7300P) ? CE EN 60204-1 ? ISO 14001 Environmental Compliance
Paint-Perfect Precision:
? Color Integrity System: | **Technology**| **Performance**| |-------------------------|------------------------| | In-line Spectrophotometer | ΔE<0.3 (CIE Lab) | | Dynamic Shear Mixer | 99.9% Homogeneity| | Auto-Pigment Dosing| ±0.5ml Accuracy| ? VOC Annihilation: 1. Sealed Hood (-10Pa) 2. Activated Carbon Beds (99.9% Efficiency) 3. UV Photocatalytic Oxidation ? Industry-Leading Efficiency: - 120 Pails/Hour - <30s Color Change - 0.1% Residual Paint in Line
Contact Coating Solutions:
? Tel: +86 21 5830 8842
? Email: [email protected]
? Web: http://www.guangzhiauto.com/paint-filling
Request Color Test:
→ [Button] Download ΔE Validation Report
→ [Button] Schedule VOC Capture Demo
Redefining Paint Production Excellence
Shanghai Guangzhi PM-7000: Where color perfection meets industrial speed – filling 120 pails/hour with ±0.1% accuracy and zero VOC emissions.
Key Advantages:
? 120 Pails/Hour: 8-head servo piston system
? ±0.1% Accuracy: Mass flow gravimetric control
? ΔE<0.3 Color Consistency: In-line spectrophotometer
? 30-Second Color Change: 3-step purge system
Validation:
0.08% fill variance for metallic paint (ASTM D2369)
Industry Proof
"Reduced color adjustments by 90% while eliminating solvent smells – PM-7200X's carbon adsorption system achieved 99.95% VOC capture."
**— Sherwin-Williams Factory**
Technical Specifications:
? Material Science: - Tungsten Carbide Pistons (2,200 Hv) - Kalrez?6375 Seals (-20°C to 327°C) - Sapphire Color Sensors ? Precision Components: | **Component** | **Resolution** | |------------------------|------------------------| | Mass Flow Meter | ±0.05% (OIML R117) | | Torque Sealer | ±0.5 N·m | | Viscosity Probe | ±1% (ASTM D2196) |
Limited Offer:
? Free Quick-Change Nozzle Kit ($8,500 value)
? 3-Year Color Warranty
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
