Four Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation, precision filling performance and throughput in a full-featured 4 head package.Automatic PLC-controlled
4-Head Net Weight Filler & Sealer with Lateral Transfer System
150 Containers/Min ? ±0.02% Accuracy ? Pint-to-Pail Flexibility ? 40% Faster Cycle Times
| Parameter | QF-1210 (Standard) | QF-1220X (ATEX) | QF-1230H (High-Visc) |
|---|---|---|---|
| Capacity Range | 0.5L-20L (±0.02%) | 0.5L-20L (±0.03%) | 0.5L-20L (±0.025%) |
| Throughput | 150 Containers/Min | 135 Containers/Min | 120 Containers/Min |
| Accuracy | ±0.02% Gravimetric | ±0.03% | ±0.025% |
| Container Types | Pints ? Quarts ? Gallons ? Pails<br>Glass/Plastic/Metal | Same + Safety Cans | Same + Composite Drums |
| Filling Technology | Quad Coriolis Mass Flow | ATEX Gear Pumps | Heated Screw Auger |
| Lateral Transfer | Linear Servo Rail<br>? 0.5s Transfer Time<br>? ±0.1mm Positioning | Same + Pressurized | Same + High-Temp Belt |
| Sealing Methods | Crimp ? Screw Cap ? Induction Seal | Snap Lid + ATEX Seal | Tamper-Evident Band |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Ceramic-Coated Path |
| Cycle Time | 0.4s/Container | 0.45s/Container | 0.5s/Container |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
| Certifications | NTEP Class 0.2 | ATEX Zone 1 | FDA 21 CFR 177.2600 |
| Footprint (L×W) | 4.5m×2.2m | 4.8m×2.4m | 4.6m×2.3m |
Performance Metrics:
| Metric | QF-1210 | Conventional Rotary |
|---|---|---|
| Transfer Time | 0.5s | 1.2-1.8s |
| Positioning Accuracy | ±0.1mm | ±0.5mm |
| Acceleration | 5G | 2G |
| Component | Innovation | Performance |
|---|---|---|
| 4-Channel Flow | Cross-Calibrated Coriolis Meters | ±0.01% Head Variance |
| Smart Tare | AI-Container Weight Prediction | ±0.005% Tare Accuracy |
| Seal Force Control | Real-Time Thickness Compensation | ±0.8% Torque Consistency |
Chemicals & Lubricants
| Feature | ATEX Solution |
|---|---|
| Vapor Control | Nitrogen Blanketing (O?<0.3%) |
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) |
| Corrosion Resistance | Hastelloy C276 Path |
Food & Beverage
Hygienic Design:
Oxygen Barrier:
| Technology | Performance |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Vacuum Sealing | -0.8bar Residual Pressure |
Industrial Adhesives
| Challenge | Solution |
|---|---|
| Stringing | Laser Cutoff + Vacuum Suction |
| Settling | In-line Dynamic Agitator |
| Skin Formation | Continuous Surface Scraper |
1. Container Infeed → 2. Lateral Transfer to Filling Station → 3. 4-Head Net Weight Filling (±0.02%) → 4. HyperShift? to Sealing Station → 5. AI-Guided Crimping/Capping → 6. Lateral Transfer to Outfeed → 7. 100% Vision Inspection
Cycle Time: 0.4 seconds/container
Lateral Transfer Superiority:
? 40% Faster Cycles: - Linear Servo Rail (5G Acceleration) - 0.5s Station Transfer - 0.1mm Positioning Repeatability ? Quad-Head Precision: | **Component** | **Performance**| |----------------------|------------------------| | Coriolis Meters | ±0.01% of Reading | | Auto-Tare System| ±0.005% Container Weight | | Density Compensation | Real-Time Temp/Viscosity Adjustment | ? Industrial Durability: - Tungsten Carbide Rails (2,200 Hv) - IP69K Washdown Protection - 100,000-Hour MTBF
| Model | Target Application | Key Feature |
|---|---|---|
| QF-1210 | Chemicals/Lubricants | NTEP Class 0.2 Accuracy |
| QF-1220X | Flammable Liquids | ATEX Zone 1 Pressurized |
| QF-1230H | Adhesives/Sealants | 80°C Heated Path + Anti-Skinning |
? ATEX 2014/34/EU Zone 1 (QF-1220X) ? FDA 21 CFR 177.2600 ? NTEP Certificate 21-051 (Class 0.2) ? EHEDG EL Class I ? ISO 9001:2015
Shell Lubricants Case Study:
*"After implementing QF-1210:
Throughput: 85 → 150 containers/min (+76%)
Accuracy: ±0.18% → ±0.015%
Cycle Time: 0.7s → 0.4s (-43%)
ROI: 3.8 months"*
Game-Changing Efficiency:
? Lateral Transfer Advantage: - 40% Faster Than Rotary Indexing - Zero Container Rotation (No Spillage) - 5G Acceleration (Industry's Fastest) ? Quad-Head Power: | **Metric** | **Performance**| |---------------------|------------------------| | Fill Speed | 5L/sec Total Flow| | Output Capacity| 9,000 Containers/Hour | | Uptime | 99.6%| ? Future-Ready Design: - OPC UA Connectivity - Digital Twin Integration - AI-Predictive Maintenance
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
