Three Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation and precision filling performance in a full-featured package.Automatic PLC-controlled filling, lid plac
3-Head Net Weight Filling & Sealing System with DFS SmartCart
±0.02% Accuracy ? 100 Containers/Min ? 1/2 Pint to Gallon ? Industry 4.0 AI Integration
| Parameter | TF-1010 (Standard) | TF-1020X (ATEX) | TF-1030P (Pharma) |
|---|---|---|---|
| Capacity Range | 0.25L-5L (±0.02%) | 0.25L-5L (±0.03%) | 0.25L-5L (±0.025%) |
| Throughput | 100 Containers/Min | 90 Containers/Min | 85 Containers/Min |
| Accuracy | ±0.02% Gravimetric | ±0.03% | ±0.025% |
| Container Types | 1/2 Pint ? Quart ? Gallon<br>Glass/Plastic/Metal | Same + Safety Cans | Same + USP Vials |
| Filling Technology | Triple Coriolis Mass Flow | ATEX Diaphragm Pumps | Peristaltic Pump (FDA) |
| Sealing Method | AI-Guided Crimp Closure | Induction Sealing | Flip-Top + Tamper Band |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Glass-Lined Path |
| DFS SmartCart | 200L Capacity<br>? Auto-Height Docking<br>? RFID Tracking<br>? Collision Avoidance | Same + ATEX Pressurization | Same + SIP Capability |
| Changeover Time | <45s (Tool-Free) | <50s | <40s |
| Power | 480V/60Hz, 7.5kW | 24VDC Ex ia | 480V/60Hz, 6.8kW |
| Certifications | NTEP Class 0.2 | ATEX Zone 1 | FDA 21 CFR 210/211 |
| Footprint (L×W) | 3.2m×1.6m | 3.5m×1.8m | 3.3m×1.7m |
Metrology Performance:
| Metric | TF-1010 | Industry Standard |
|---|---|---|
| Calibration | NIST-Traceable | Local Standards |
| Drift/Year | <0.003% | 0.05-0.1% |
| Temp Stability | ±0.0003%/°C | ±0.01%/°C |
| Feature | Technology | Performance |
|---|---|---|
| Auto-Docking | LiDAR + Machine Vision | ±0.3mm Positioning |
| Material AI | Consumption Forecasting | 99.8% Stock Accuracy |
| Agile Navigation | SLAM Algorithm (3D Mapping) | 0.1s Path Optimization |
Chemicals & Solvents
| Component | ATEX Solution |
|---|---|
| Pressurized Sealing | Nitrogen Inerting (O?<0.3%) |
| Vapor Recovery | Activated Carbon Filtration |
| Static Control | Ionized Air Curtain (10? ions/cm3) |
Food & Beverage
Hygienic Design:
Preservation Tech:
| System | Function |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Light Blocking | Amber UV-Filtered Hood |
Pharmaceuticals
| Certification | Feature |
|---|---|
| ISO 13485 | Cleanroom Compatibility |
| USP <797> | Viable Particle Control |
| GDP Compliance | Blockchain Batch Records |
**10" HMI with TriOS?**
AI-Driven Features:
Predictive Sealing:
| Parameter | Action |
|---|---|
| Cap Defect Detection | Force Adjustment |
| Material Crystallization | Path Heating Trigger |
Zero-Downtime System:
| Component | Predictive Alert |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >8N |
1. Container Infeed → 2. DFS Cart Auto-Docking → 3. Net Weight Taring (±0.005%) → 4. Triple-Head Filling (±0.02%) → 5. Vacuum Nozzle Retract → 6. AI Crimp/Seal (100-1000N) → 7. 100% Vision Inspection → 8. Blockchain Serialization
Cycle Time: 0.6 seconds/container
Precision Engineering:
? Triple-Head Superiority: - 0.001% Resolution Coriolis Meters - Cross-Channel Density Compensation - Air Buoyancy Auto-Correction ? DFS SmartCart Intelligence: | **Feature**| **Performance**| |----------------------|------------------------| | 200L Capacity| 4×50L Totes | | Auto-Height Docking | ±0.3mm (LiDAR Guided) | | Material Tracking | RFID/NFC/QR Code| ? Sealing Perfection: 1. Force-Controlled Crimping (100-1000N) 2. Helium Leak Test Integration 3. Micro-Defect Vision Inspection
| Model | Target Industry | Key Feature |
|---|---|---|
| TF-1010 | Chemicals/Solvents | NTEP Class 0.2 Accuracy |
| TF-1020X | Flammable Liquids | ATEX Zone 1 Pressurized |
| TF-1030P | Pharma/Biotech | USP <797> Compliance |
? NTEP Certificate 20-041 (Class 0.2) ? ATEX 2014/34/EU Zone 1 (TF-1020X) ? FDA 21 CFR 210/211 ? EHEDG EL Class I ? ISO 9001:2015
BASF Chemical Report:
*"After 6 months using TF-1010:
Output: 55 → 100 containers/min (+82%)
Fill Accuracy: ±0.15% → ±0.018%
Material Savings: $280,000/year
ROI: 4.2 months"*
Transformative Efficiency:
? Industry-Leading Speed: - 100 Containers/Minute - 3× Faster Than Single-Head Systems - 99.5% Mechanical Uptime ? SmartCart Revolution: | **Function**| **Value** | |----------------------|----------------------------| | Changeover Time| ↓85% (45s vs 5 min) | | Material Waste | ↓98% (0.02% Residual) | | Labor Efficiency | 1 Operator for Full Line | ? Future-Proof Design: - OPC UA Connectivity - Digital Twin Integration - OTA Firmware Updates
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
