This machine is suitable for filling large volume barrel oil products, such as machine lubricating oil, lubricating oil, gasoline, engine oil, with high filling efficiency and good effectThe mavhine f
2-Ton Automatic Drum Filling System for Lubricants
100 Drums/Hour ? ±0.1% Accuracy ? ATEX Zone 1 ? Zero-Spill
| Parameter | DF-2100 (Standard) | DF-2200X (ATEX) | DF-2300H (High-Visc) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.12%) |
| Throughput | 100 Drums/Hour | 90 Drums/Hour | 80 Drums/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.12% |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 100-1,000,000 cP |
| Filling Technology | Twin Coriolis Mass Flow | ATEX Gear Pump | Heated Screw Auger |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | Ceramic-Coated Path |
| Drip Control | Air-Knife + Vacuum Suction | Spring-Loaded Nozzle | Capillary Break Valve |
| Static Protection | <10? Ω + Ionized Air Curtain | <10? Ω (IECEx) | Grounding Verification |
| Safety System | Laser Curtain + SIL-2 PLC | ATEX Zone 1 Pressurized Cabin | Gas Detection + Auto Shutdown |
| Changeover Time | <120s (Tool-Free) | <150s | <130s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 28kW |
| N? Consumption | 40 L/min (O?<0.3%) | 50 L/min | 60 L/min |
| Footprint (L×W×H) | 6.5m×3.2m×4.5m | 7.0m×3.5m×4.8m | 6.8m×3.4m×4.6m |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | API 607/682 |
Performance Metrics:
| Metric | DF-2100 | Single-Nozzle Systems |
|---|---|---|
| Fill Speed | 380 L/min | 180-220 L/min |
| Weight Variance | ±0.15% | ±0.8% |
| Cycle Time | 36s/Drum | 65-80s/Drum |
| Technology | Function | Performance |
|---|---|---|
| Submerged Nozzle | Auto-Insertion (150mm Depth) | 99.9% Splash Prevention |
| Coanda Adhesion | Surface-Tension Flow Path | Zero Droplet Formation |
| Vacuum Cutoff | -0.7bar Residual Suction | <0.1ml Residual |
Engine Oil Packaging
| Feature | Specification |
|---|---|
| Viscosity Index Control | Auto-Temp Compensation (±0.5 cP/°C) |
| Additive Protection | Low-Shear Flow Path |
| Foam Prevention | Vacuum Degassing (-0.8 bar) |
Gear & Hydraulic Oils
Abrasion Resistance:
| Component | Material |
|---|---|
| Flow Path | Tungsten Carbide Lined |
| Seals | Kalrez?6375 (-20°C to 327°C) |
Food-Grade Lubricants
| Certification | Feature |
|---|---|
| NSF H1 | Dedicated 316L EP Path |
| FDA 21 CFR 178.3570 | Ra<0.4μm Electropolished |
| 3-A Sanitary | Quick-Release CIP System |
**12" HMI with LubriOS?**
IIoT Features:
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >10N |
Safety Monitoring:
| Risk | Action |
|---|---|
| Static >5kV | Auto Ionization |
| VOC >10% LEL | Emergency Purge |
? ATEX 2014/34/EU Cat.1 Zone 1 (DF-2200X) ? FDA 21 CFR 178.3570 ? CE EN 60204-1 ? API 682 Seal Plan
1. AGV Drum Loading → 2. Auto-Positioning → 3. Grounding Verification (<10Ω) → 4. N? Purging (O?<0.5%) → 5. Submerged Filling (±0.1%) → 6. Vacuum Drip Cut → 7. Torque-Sealing (30-120 N·m) → 8. Helium Leak Test
Cycle Time: 36 seconds/drum
| Metric | Manual Filling | DF-2100 | Improvement |
|---|---|---|---|
| Output | 25 Drums/Hour | 100 Drums/Hour | 300% ↑ |
| Accuracy | ±2-5% | ±0.1% | 20-50x Better |
| Oil Waste | 3.8% | 0.08% | ↓98% |
| Labor Cost | 3 Operators | 0.5 Operator | ↓83% |
| Model | Target Application | Key Feature | ROI Period |
|---|---|---|---|
| DF-2100 | Engine/Gear Oils | Twin Coriolis Flow | 6 Months |
| DF-2200X | Solvent-Based Lubricants | ATEX Zone 1 Certification | 8 Months |
| DF-2300H | Greases & Heavy Oils | 80°C Heated Path | 7 Months |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
