Palletized 200L Drum & IBC Filling Machine: Anti-Corrosive Rocker Arm Solution
In the chemical and hazardous material industries, efficiency is defined by the ability to fill bulk containers safely and accurately. Our Rocker Arm Liquid Filling Machine is a heavy-duty, palletized system designed to fill four 200L barrels or one 1000L IBC per pallet without removing the containers.
Featuring specialized Hastelloy and PPH components, this machine is specifically engineered for the quantitative filling of highly corrosive and foaming liquids.
Precision Engineering for Corrosive Environments
Unlike standard fillers, this system is built to withstand aggressive chemical reactions. By utilizing a Hastelloy nozzle and a PPH (Polypropylene Homopolymer) valve, the machine ensures long-term durability when handling acids, bases, and reactive solvents.
Key Technical Advantages:
Anti-Foam Submerged Filling: The insertion-type, below-liquid-level method eliminates foam and splashing, ensuring a clean fill for detergents and surfactants.
Extreme Accuracy: With a filling error of only ±0.1-0.2kg, the system maximizes your product yield and ensures compliance with strict weight regulations.
Flexible Rocker Arm: The operator can easily move the filling head to align with four different barrel mouths on a single pallet, drastically reducing forklift movements and labor time.
Smart Automation: The PLC-controlled 2-position speed control (Fast/Slow) ensures that filling is both rapid and precise.
Technical Specifications Table
| Feature | Technical Specification |
| Max Weighing Capacity | $1500\text{kg}$ |
| Filling Error | $\pm 0.1 - 0.2\text{kg}$ |
| Filling Speed (200L) | $40 - 50$ barrels / hour |
| Filling Speed (IBC) | $8 - 12$ barrels / hour |
| Nozzle & Pipeline | Hastelloy Nozzle + PPH Valve |
| Structural Material | SUS304 Stainless Steel |
| Filling Method | Insertion / Submerged (Under-liquid-level) |
| Scale Platform Size | $1350 \times 1350\text{mm}$ |
| Pipeline Pressure | $0.2 - 0.6\text{MPa}$ |
| Operating Temp | $-10^\circ\text{C}$ to $50^\circ\text{C}$ |
| Power Supply | AC220V / 50Hz |
Intelligent Workflow & Process
The Rocker Arm Filling System is designed for high-throughput continuous production:
Pallet Loading: The empty barrel conveyor automatically sends the pallet and barrels to the $1500\text{kg}$ weighing platform.
Manual Alignment: The operator pushes the flexible rocker arm to position the gun head directly above the barrel mouth.
Automatic Sequence: Upon pressing [Start], the gun head automatically inserts into the barrel, performs an automatic tare, and begins dual-speed filling.
Completion & Drip Control: Once the target is reached, the valves close and the head rises. An integrated drip tray catches any residual liquid to keep the outer packaging pristine.
Pallet Discharge: After all 4 barrels are filled, the [Out of Barrel] button triggers the conveyor to move the heavy pallet out for forklift removal.
Optional Peripherals for Full Automation
Roller Tracks: Customizable empty and heavy barrel raceways ($1350 \times 1350\text{mm}$).
Roller Material: Full 304 Stainless Steel construction.
Interface Standards: DN40 quick-release clamp (customizable).