200L Drum Filling Machine: High-Precision Automatic Explosion-proof Filling Machine for Non-Foam Liquid Filling
In the chemical, food, pharmaceutical, and other industrial fields, the quantitative filling of large-capacity containers is a crucial link that directly affects production efficiency, product consistency, and operational safety. The 200L drum filling machine, as a professional explosion-proof filling machine (optional explosion-proof configuration available), is specially designed for the automatic quantitative filling of non-foam liquid materials, including chemical raw materials, food ingredients, and pharmaceutical raw materials, adapting to 200L standard drums and various large-capacity containers within the specified size range. As a professional large-capacity filling equipment, it integrates PLC intelligent control, dual-speed precision filling, and humanized operation design, effectively solving the pain points of traditional large-drum filling—such as low efficiency, large error, difficult operation, and high labor intensity—providing reliable and efficient filling solutions for enterprises of all sizes.
Whether you are engaged in chemical raw material processing, food liquid packaging, or pharmaceutical raw material filling, the200L drum filling machine can adapt to different material properties and filling requirements, ensuring that each drum of product meets the specified weight standard. Its advanced system configuration, flexible operation mode, and stable working performance make it an indispensable core equipment in modern large-capacity liquid filling production lines. Below, we will detail the product’s basic parameters, system features, workflow, and application scenarios, helping you fully explore the core value of this 200L drum filling machine.
Basic Parameters of 200L Drum Filling Machine
The following table details the technical parameters of the200L drum filling machine, covering weighing capacity, filling accuracy, speed, material specifications, and other key indicators, allowing you to quickly judge whether it meets your actual production needs:
Parameter Category | Detailed Specifications |
Maximum weighing capacity | 300kg |
Minimum sensing capacity | 0.1kg |
Filling range | 10-300kg |
Filling error | ≤0.1% |
Filling speed | 40-60 barrels/hour (depending on flow rate) |
Material of gun head | SUS304 stainless steel (optional SUS316L) |
Applicable container | ≤Ф600xh1000mm |
Power Supply | AC220/50Hz |
Air source used | 0.4-0.8Mpa |
Operating temperature | -10℃-50℃ |
Explosion-proof grade | None |
Standard roller conveyor | Empty bucket area -- 1m, weighing area -- 700mm, heavy bucket area -- 1m |
System Features of 200L Drum Filling Machine
The 200L drum filling machine adopts advanced PLC control technology and humanized structural design, integrating multiple practical functions to ensure safe, stable, and efficient operation. Its core system features are as follows:
The entire system is manufactured using a PLC (Programmable Logic Controller), which has high stability and reliability, effectively reducing equipment failure rate and ensuring continuous production.
The filling head and pipeline are equipped with quick connectors, which are easy to disassemble and clean, saving maintenance time and ensuring the cleanliness of the filling process, especially suitable for food and pharmaceutical industries with strict hygiene requirements.
Adopts a two-stage automatic filling method, which can realize rapid filling in the early stage and slow filling in the later stage, effectively improving filling accuracy and avoiding material overflow.
It is equipped with an intelligent gun lifting function: when the filling head is not inserted into the barrel, the gun head will automatically lift to prevent material dripping and pollution; when the filling target value is reached, the filling head will automatically rise, realizing automatic operation.
Supports two filling methods: net weight and gross weight, which can be freely selected according to production needs, improving the flexibility of the equipment.
It can set and store 30 sets of formulas, which can be directly called when filling different specifications of products, avoiding repeated parameter setting and improving production efficiency.
The target filling volume can be freely set, which is suitable for various weight packaging requirements, covering the filling needs of 10-300kg, and is highly compatible.
It adopts one-click filling design, which is simple and easy to operate; at the same time, it is equipped with a manual operation mode, which can be switched in time when automatic operation fails, ensuring the smooth progress of production.
Equipped with an intelligent alarm function: when the filling error exceeds the standard, the equipment will automatically alarm and control the feed pump to stop working, avoiding unqualified products and material waste.
Dual display windows are designed to simultaneously display filling volume, number of filled barrels, cumulative filling amount and other data, facilitating operators to grasp production status in real time.
It has an intelligent barrel detection function: it can automatically identify the range of tare weight, and implement the function of no filling without a barrel, preventing empty filling and reducing material waste and equipment damage.
Workflow of 200L Drum Filling Machine
The 200L drum filling machine adopts a simple and efficient automatic workflow, which can be mastered by operators after simple training, greatly reducing labor intensity and improving production continuity. The specific workflow is as follows:
The operator manually places the empty 200L drum (or other applicable containers) on the roller conveyor of the empty bucket area, ensuring that the drum mouth is aligned with the filling head.
The operator presses the [Start] button to activate the filling system, and the equipment enters the automatic working state.
The filling head automatically moves down and inserts into the drum mouth to avoid material splashing during the filling process.
The system automatically detects the empty drum and removes the tare weight (the weight of the empty drum) to ensure the accuracy of the filling net weight.
The equipment starts automatic dual-speed filling: rapid filling is adopted in the early stage to improve filling efficiency, and slow filling is switched in the later stage to ensure filling accuracy; during the filling process, the dual display windows real-time display relevant data.
When the filling weight reaches the preset target value, the filling stops, and the filling head automatically rises to avoid material dripping.
The drip tray collects the residual liquid on the filling head to prevent material waste and equipment pollution.
The system detects the filling error and displays it in real time; if the error exceeds the standard, the equipment will automatically alarm.
The operator manually moves the filled drum from the weighing area to the heavy bucket area, and screws the cap to complete one filling process.
Repeat the above steps to realize continuous batch filling of 200L drums, adapting to large-scale production needs.
Why Choose Our 200L Drum Filling Machine?
In the field of large-capacity liquid filling, choosing a high-quality200L drum filling machine is the key to improving production efficiency, ensuring product quality, and reducing production costs. Our 200L drum filling machine adheres to the concept of "intelligence, precision, and durability", and each component is strictly tested to ensure stable operation and long service life.
Compared with other similar products, our 200L drum filling machine—also a reliable explosion-proof filling machine with optional explosion-proof configuration—has obvious advantages: intelligent PLC control ensures stable operation; dual-speed filling and high-precision sensors ensure filling accuracy ≤0.1%; quick-disassembly filling head and pipeline facilitate maintenance and cleaning; multiple safety protection and intelligent alarm functions reduce production risks; 30 sets of formula storage and free switching of filling methods improve production flexibility. In addition, we provide personalized customization services according to the specific needs of users (such as optional SUS316L gun head, adjusting roller conveyor length, or upgrading explosion-proof grade), and provide professional after-sales service and technical guidance to solve your worries in the process of use.
Whether you need to replace the traditional manual filling mode, improve the efficiency of 200L drum filling, or ensure the consistency of product weight, our 200L drum filling machine is your ideal choice. Contact us today to learn more about product details and get a customized filling solution for your enterprise!