DioctylFill DF-2000 SeriesFully Automatic Explosion-Proof 200L Drum Filling Line for Liquid DioctylATEX Zone 0 Certified • 40 Drums/Hr • ±0.05% Accuracy • Triple VOC Containment • Zirconium Flow PathC
Fully Automatic Explosion-Proof 200L Drum Filling Line for Liquid Dioctyl
ATEX Zone 0 Certified ? 40 Drums/Hr ? ±0.05% Accuracy ? Triple VOC Containment ? Zirconium Flow Path
| Parameter | DF-2100 (Standard) | DF-2200X (ATEX Zone 0) | DF-2300P (High-Purity) |
|---|---|---|---|
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 50-50,000 cP | 100-30,000 cP | 10-100,000 cP |
| Material Contact | Zirconium R60702 | Hastelloy C276 | PFA-Lined Zirconium |
| Corrosion Resistance | 0.001 mm/yr (ASTM G31)<br>Temp: -20°C to 120°C | 0.05 mm/yr | USP Class VI Compliance |
| Explosion Protection | ATEX Zone 0/20 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 300L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Sanitary Peristaltic Pump |
| VOC Containment | TripleLock?:<br>1. N? Blanketing (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Activated Carbon Adsorption (99.98%) | + Explosion Venting | VHP Sterilization |
| Drum Handling | Robotic Clamping System<br>? Force Control: 100-1,000N<br>? LiDAR Positioning ±0.5mm<br>? UN-Certified Compatibility | ATEX Grippers | Cleanroom Grippers |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding System |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 178.3740 |
Material Validation:
| Material | Liquid Dioctyl @60°C | DF-2100 Performance | Industry Standard |
|---|---|---|---|
| Zirconium R60702 | 0.001 mm/yr | 0.0008 mm/yr | 0.5 mm/yr (316L SS) |
| Hastelloy C276 | 0.05 mm/yr | 0.001 mm/yr | 1.2 mm/yr (Alloy 20) |
| PTFE-Lined Path | 0.0005 mm/yr | 0.0003 mm/yr | Swells (EPDM) |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Double Mechanical Seal | <10?? mbar·L/s Leak Rate |
| Secondary Barrier | -0.8bar Vacuum Hood | 100% Splash Containment |
| Tertiary Capture | Activated Carbon Bed (150kg) | 99.98% VOC Adsorption |
1. AGV Drum Loading → 2. Auto-Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. Submerged Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (100-300 N·m) → 7. Helium Leak Test → 8. Laser Coding → 9. Automated Palletizing
Cycle Time: 90 seconds/drum
Extreme Safety & Precision
? Explosion-Safe Architecture: | **Component** | **Certification** | |----------------------|--------------------------| | Electrical System | ATEX Ex ia IIC T4 | | Mechanical Design| EN 1127-1 | | Sensors | SIL-3 Certified| ? Zero-Emission Operation: 1. 99.98% Carbon Adsorption 2. Double Seal API 682 Plan 53B 3. Helium-Verified Integrity ? Industrial 4.0 Integration: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Blockchain Batch Tracking
? ATEX 2014/34/EU Zone 0 ? IECEx IEC 60079-0/1/7/31 ? FDA 21 CFR 178.3740 ? API 682 Plan 53B
BASF Plasticizers Division:
"After implementing DF-2200X:
Output: 22 → 40 Drums/Hr (+82%)
VOC Emissions: ↓99.5% (Carbon Adsorption)
Material Savings: 2.5% → 0.06%
ROI Period: 11 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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