HardenerFill HF-5000 SeriesAutomatic Inline Gravimetric Filling System for Hardener Pails & TinsATEX Zone 1 Certified • 50 Units/Hr • ±0.05% Accuracy • Zero VOC Emission • Corrosion-ProofCore Tech
Automatic Inline Gravimetric Filling System for Hardener Pails & Tins
ATEX Zone 1 Certified ? 50 Units/Hr ? ±0.05% Accuracy ? Zero VOC Emission ? Corrosion-Proof
| Parameter | HF-5100 (Standard) | HF-5200X (ATEX) | HF-5300P (High-Purity) |
|---|---|---|---|
| Capacity | 5-30L (±0.05%) | 5-30L (±0.08%) | 5-30L (±0.03%) |
| Throughput | 50 Units/Hr | 45 Units/Hr | 42 Units/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 100-500,000 cP | 200-300,000 cP | 50-1,000,000 cP |
| Container Compatibility | Steel Pails ? HDPE Tins ? Composite Drums<br>Lid: Camlock ? Tri-Clamp ? Bolt Ring | UN-Certified | Aseptic Containers |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 200L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | Zirconium R60702 | Hastelloy C276 | PFA-Lined Zirconium |
| Corrosion Resistance | 0.001 mm/yr (ASTM G31)<br>Temp: -20°C to 120°C | Same | 0.0005 mm/yr (SEMI F20) |
| Safety Systems | TripleShield?:<br>1. N? Inerting (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Activated Carbon VOC Adsorption (99.97%) | + Explosion Venting | VHP Sterilization |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? SIL-3 Spark Detection | NFPA 77 Compliance | Conductive Path (<10? Ω) |
| Inline Integration | OPC UA/PROFINET/MQTT<br>? Auto-Recipe Change<br>? Predictive Maintenance<br>? <50ms Response | SIL-3 Safety PLC | 21 CFR Part 11 |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 11kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Corrosion Validation:
| Hardener Type | Concentration | Zirconium R60702 | 316L SS |
|---|---|---|---|
| Epoxy Hardener | 70% | 0.001 mm/yr | 18 mm/yr |
| Polyamine | 60% | 0.0008 mm/yr | 22 mm/yr |
| Isocyanate | 80% | 0.0012 mm/yr | Dissolves |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Double Mechanical Seal | <10?? mbar·L/s Leak Rate |
| Secondary Barrier | -0.8bar Vacuum Hood | 100% Splash Containment |
| Tertiary Capture | Activated Carbon Bed (50kg) | 99.97% VOC Adsorption |
1. AGV Pail Loading → 2. RFID Auto-Identification → 3. Nitrogen Purging (O?<0.3%) → 4. Precision Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (50-150 N·m) → 7. Helium Leak Test → 8. Palletizing
Cycle Time: 72 seconds/unit
Precision & Safety Excellence
? Gravimetric Mastery: | **Component** | **Performance**| |----------------------|------------------------| | Coriolis Meter| ±0.01% Density Accuracy | | Load Cells| Temperature-Compensated ±0.02% | | Adaptive PID| ±0.05% Fill Consistency | ? Explosion-Safe Architecture: 1. ATEX Zone 1 Certification (Category 1G) 2. SIL-3 Spark Detection (0.1s Shutdown) 3. Static Dissipation <0.1kV ? Zero-Emission Operation: - 99.97% VOC Carbon Adsorption - Double Kalrez? Seals - Helium-Verified Integrity
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? SEMI F20/F44 (High-Purity)
Huntsman Advanced Materials:
"After implementing HF-5200X:
Output: 28 → 50 Pails/Hr (+79%)
Hardener Loss: ↓97% (Triple Containment)
Accuracy: ±0.3% → ±0.04%
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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