ExpoFill EF-3000 Series30L Semi-Automatic Explosion-Proof Paint Filling SystemATEX Zone 1 Certified • ±0.1% Accuracy • 35 Drums/Hr • Triple Containment • VOC-Free OperationCore Technical Specification
30L Semi-Automatic Explosion-Proof Paint Filling System
ATEX Zone 1 Certified ? ±0.1% Accuracy ? 35 Drums/Hr ? Triple Containment ? VOC-Free Operation
| Parameter | EF-3100 (Standard) | EF-3200P (Pharma-Grade) |
|---|---|---|
| Capacity | 30L (±0.1%) | 30L (±0.08%) |
| Throughput | 35 Drums/Hr | 30 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.08% |
| Viscosity Range | 50-500,000 cP | 10-1,000,000 cP |
| Explosion Protection | ATEX Zone 1/21 | ATEX Zone 1/21 + cGMP |
| Filling Technology | Coriolis Mass Flow + Gear Pump | Peristaltic Pump (FDA) |
| Containment System | TripleLock?:<br>1. Nitrogen Inerting (O?<0.5%)<br>2. -0.8bar Vacuum Hood<br>3. HEPA H14 Filtration | + VHP Sterilization |
| Material Contact | Hastelloy C276 | 316L EP (Ra<0.2μm) |
| Ignition Prevention | StaticSafe?:<br>? Ionized Air Curtain (10? ions/cm3)<br>? Conductive Path (<10? Ω)<br>? Spark Detection (0.1s Shutdown) | Same |
| Sealing Integrity | Helium-Leak Verified<br><10?? mbar·L/s | Same + SIP Validation |
| Power | 24VDC Ex ia | 24VDC Ex ia |
| Certifications | ATEX 2014/34/EU Zone 1/21 | FDA 21 CFR 175.300 |
Safety Validation:
| Parameter | Performance | ATEX Requirement |
|---|---|---|
| O? Concentration | 0.3% ±0.05% | <8% (EN 60079-2) |
| Surface Charge | <0.05kV | <10kV (NFPA 77) |
| Response Time | 0.1ms | <1s (IEC 60079-29) |
| Layer | Technology | Certification |
|---|---|---|
| Primary | Double Mechanical Seal | API 682 Plan 53B |
| Secondary | -0.8bar Vacuum Hood | EN 13445 PED |
| Tertiary | Activated Carbon Adsorption | EPA Method 25 |
| Subsystem | Explosion-Proof Design | Performance |
|---|---|---|
| Pump System | Brushless DC Motor (Ex ia) | 120L/min Flow Rate |
| Flow Meter | ATEX-Certified Coriolis | ±0.1% Density Accuracy |
| Control Cabinet | Pressurized Enclosure (Ex px) | IP66 Rating |
| Sensors | Intrinsically Safe (Ex ia) | SIL-2 Certification |
Material Science:
Hazardous Environment Compatibility:
| Component | Material | Temperature Class |
|---|---|---|
| Casing | Stainless Steel 316L | T4 (135°C) |
| Seals | Kalrez?6375 | T3 (200°C) |
| Electronics | Epoxy-Encapsulated | T6 (85°C) |
1. Manual Drum Loading → 2. Nitrogen Purging (O?<0.3%) → 3. Submerged Filling (±0.1%) → 4. Vacuum Nozzle Retract → 5. Torque-Sealing (30-100 N·m) → 6. Helium Leak Test → 7. VOC Capture → 8. Palletizing
Cycle Time: 103 seconds/drum
? ATEX 2014/34/EU Zone 1/21 (Category 1G/1D) ? IECEx IEC 60079-0/1/7/10/11 ? NFPA 496 (Purged & Pressurized Enclosures) ? API 682 Shaft Sealing Standard
Sherwin-Williams Chemical Coatings Plant:
"After implementing EF-3100 for solvent-based paints:
Output: 20 → 35 Drums/Hr (+75%)
VOC Emissions: ↓99.97% (Carbon Adsorption)
Safety Incidents: 3/year → 0
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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