2.5L Filling Machine
2.5L Filling Machine - Comprehensive Product Details for Global Markets
Product Overview
The 2.5L Filling Machine is a versatile, semi-automatic solution engineered for precise filling of liquids, pastes, and particulates in 0.5-2.5KG ranges. Designed for small-to-medium enterprises (SMEs) in food, beverage, chemical, and cosmetic industries, it combines user-friendly operation with ±0.5% filling accuracy and a compact footprint. Compliant with CE, UL, FDA, and ISO 9001 standards, it is ideal for export to the EU, North America, and emerging markets.
Key Features & Technical Specifications
| Parameter | Details |
|---|---|
| Filling Capacity | 0.5-2.5KG (adjustable via HMI), 10g incremental tuning |
| Accuracy | ±0.5% (dynamic weighing mode), OIML R61 certified |
| Speed | 300-500 containers/hour (1KG capacity, viscosity-dependent) |
| Power | 220V/110V 50/60Hz, 0.75kW (single-phase, IEC/UL certified) |
| Air Supply | 0.5-0.7MPa, 30L/min (optional oil-free air compressor available) |
| Materials | 304 stainless steel frame, PTFE seals, food-grade hoses (FDA/EU compliant) |
| Control System | Delta DVP-SE PLC + 4.3” color touchscreen (multilingual: EN/ES/FR/AR/ZH) |
| Safety | CE/UL certified, emergency stop, no-container/no-fill interlock, IP54 rated |
Technological Innovations
Adaptive Dosing Technology
Servo-driven pump compensates for viscosity variations (1-5000cPs) in real-time, ensuring consistent fill levels.
Auto-tare function eliminates container weight variations for net-weight filling.
Quick-Change Nozzles
Tool-less disassembly in <2 minutes for rapid format changeovers.
Accommodates bottles, jars, and pouches (50-300mm diameter).
Hygienic Design
CIP-ready with integrated spray ball for WFI (Water For Injection) cleaning cycles.
Crevice-free stainless steel construction resists bacterial growth.
Dual-Mode Operation
Manual Mode: Foot pedal activation for R&D or small-batch testing.
Automatic Mode: Conveyor-integrated operation with auto-indexing for production lines.
Applications
Food & Beverage: Sauces, edible oils, honey, syrups, and condiments.
Cosmetics: Lotions, shampoos, liquid foundations, and serums.
Chemicals: Detergents, lubricants, fertilizers, and cleaning agents.
Pharma: Small-batch production of oral liquids, topical creams, and ointments.
Global After-Sales Support
Tailored for International Clients
Multilingual Hotline
24/7 support in English, Spanish, Arabic, Mandarin, French, and Russian.
Video troubleshooting guides accessible via QR code in the manual.
Spare Parts Logistics
48-Hour Delivery: Regional warehouses in Rotterdam, Dubai, Houston, and Shanghai.
Critical Kit: 1-year supply of seals, O-rings, and filters included with every machine.
Remote Diagnostics
TeamViewer/VNC access for real-time troubleshooting.
Predictive maintenance alerts via AI analytics (85% accuracy).
Training & Compliance
Virtual Sessions: 4-hour training on operation, cleaning, and maintenance.
Certifications: CE, UL, FDA, and ISO documentation provided.
Ideal for Export Markets
Emerging Economies: Cost-effective solution for growing FMCG industries in Southeast Asia, Africa, and Latin America.
EU/NAFTA: Compliant with REACH, FDA, and OSHA regulations for food and pharma safety.
Middle East: Dust-proof design (IP54) and corrosion-resistant components for harsh production environments.
Export-Ready Package Includes
Machine pre-configured for destination voltage (110V/220V) and frequency (50/60Hz).
Multilingual operation manual (digital USB + printed copy).
6-month gold warranty (extendable to 2 years).
Customization Options
Heated Hopper: For temperature-sensitive materials (up to 80°C).
Agitator System: For particulate-heavy liquids (e.g., suspensions).
Explosion-Proof Variant: ATEX II 3G certification for flammable liquids.
